Aluminum PCB – PCB mai saurin zubar zafi

Sashe na ɗaya: Menene Aluminum PCB?

Aluminum substrate wani nau'i ne na katako mai rufin ƙarfe na ƙarfe tare da kyakkyawan aikin watsar da zafi.Gabaɗaya, allo mai gefe ɗaya ya ƙunshi nau'ikan yadudduka uku: madaurin kewayawa (foil ɗin tagulla), Layer na insulating, da Layer tushe na ƙarfe.Don aikace-aikace masu tsayi, akwai kuma zane-zane mai fuska biyu tare da tsarin ƙirar kewaye, rufin insulating, tushe na aluminum, rufin insulating, da kewaye.Ƙananan adadin aikace-aikacen sun haɗa da allunan Layer Layer, waɗanda za a iya ƙirƙira su ta hanyar haɗa allunan Layer Layer na yau da kullun tare da insulating yadudduka da sansanonin aluminum.

ADDUDLED aluminium substrate: Yana kunshe da wani yanki mai tsari na tsari, insulating abu, da farantin aluminum (substrate).

Substrate aluminum mai gefe biyu: Ya ƙunshi yadudduka biyu na yadudduka masu ɗaukar hoto, kayan insulating, da farantin aluminium (substrate) tare.

Multi-Layer printed aluminum circuit board: Yana da bugu da aka buga ta hanyar laminating da bonding uku ko fiye yadudduka na conductive juna yadudduka, insulating abu, da aluminum farantin (substrate) tare.

Rarraba ta hanyoyin maganin saman:
Allon zinari (Chemical bakin ciki zinare, Sinadarin kauri gwal, Zaɓin platin zinariya)

 

Kashi na biyu: Ƙa'idar Aiki Substrate Aluminum

Na'urorin wuta suna saman saman da'ira.Zafin da na'urorin ke samarwa yayin aiki ana yin su da sauri ta hanyar rufin da ke rufewa zuwa layin tushe na karfe, wanda daga nan ya watsar da zafi, yana samun zafi ga na'urorin.

Idan aka kwatanta da FR-4 na al'ada, kayan aikin aluminum na iya rage juriya na thermal, yana mai da su kyakkyawan jagoranci na zafi.Idan aka kwatanta da da'irorin yumbu na fim mai kauri, kuma suna da ingantattun kaddarorin inji.

Bugu da ƙari, aluminium substrates suna da fa'idodi na musamman masu zuwa:
- Yarda da buƙatun RoHs
- Kyakkyawan daidaitawa ga hanyoyin SMT
- Ingantacciyar kulawar watsawar thermal a cikin ƙirar kewaye don rage yawan zafin jiki na aiki, tsawaita rayuwa, haɓaka ƙarfin ƙarfi da aminci.
- Ragewa a cikin haɗar magudanar zafi da sauran kayan aiki, gami da kayan masarufi na thermal, wanda ke haifar da ƙaramin samfurin ƙarami da ƙarancin kayan masarufi da ƙimar taro, da mafi kyawun haɗin wutar lantarki da da'irori masu sarrafawa.
- Maye gurbin yumbura mai rauni don ingantacciyar ƙarfin injina

Sashi na uku: Haɗin Kayan Aluminum
1. Layer Layer
Layer na kewayawa (yawanci yana amfani da foil na jan ƙarfe na lantarki) an tsara shi don samar da da'irori da aka buga, ana amfani da shi don haɗuwa da haɗin gwiwa.Idan aka kwatanta da FR-4 na al'ada, tare da kauri iri ɗaya da faɗin layi, kayan aikin aluminum na iya ɗaukar igiyoyi mafi girma.

2. Insulating Layer
Layin rufi shine mabuɗin fasaha a cikin kayan aikin aluminum, wanda ke aiki da farko don mannewa, rufi, da tafiyar da zafi.Layin rufin aluminium shine mafi mahimmancin shingen thermal a cikin tsarin tsarin wutar lantarki.Ingantacciyar yanayin zafi na rufin insulating yana sauƙaƙe yaduwar zafi da aka haifar yayin aikin na'urar, wanda ke haifar da ƙarancin yanayin aiki, ƙara ƙarfin kayan aiki, rage girman, tsawon rayuwa, da mafi girman fitarwar wuta.

3. Karfe Base Layer
Zaɓin ƙarfe don ginin ƙarfe mai rufewa ya dogara da cikakken la'akari da dalilai kamar ƙimar tushe na ƙarfe na faɗaɗa thermal, ƙarancin zafi, ƙarfi, taurin, nauyi, yanayin saman, da farashi.

Kashi na Hudu: Dalilan Zaɓan Aluminum Substrates
1. Rashin Zafi
Yawancin allo mai gefe biyu da multi-layer suna da babban yawa da ƙarfi, suna yin ƙalubalen ƙalubalen zafi.Abubuwan da ake amfani da su na al'ada kamar FR4 da CEM3 matalauta ne masu jagoranci na zafi kuma suna da rufin tsaka-tsakin, wanda ke haifar da rashin isasshen zafi.Aluminum substrates suna magance wannan matsalar zubar da zafi.

2. Thermal Fadada
Faɗawar thermal da ƙanƙancewa suna da alaƙa da kayan, kuma abubuwa daban-daban suna da ƙima daban-daban na faɗaɗa thermal.Aluminum na tushen bugu alluna yadda ya kamata magance zafi dissipation al'amurran da suka shafi, easing matsalar daban-daban abu thermal fadada a kan hukumar ta sassa, inganta overall karko da aminci, musamman a SMT (Surface Dutsen Technology) aikace-aikace.

3. Girman Kwanciyar hankali
Allolin bugu na tushen Aluminum musamman sun fi kwanciyar hankali ta fuskar girma idan aka kwatanta da allunan bugu na kayan da aka keɓe.Canjin girma na allunan bugu na tushen aluminium ko allunan core aluminum, mai zafi daga 30 ° C zuwa 140-150 ° C, shine 2.5-3.0%.

4. Wasu Dalilai
Aluminum na tushen buga allon da garkuwa effects, maye gaggautsa yumbu substrates, sun dace da surface hawa fasahar, rage tasiri yankin na buga allon, maye gurbin da aka gyara kamar zafi nutse don bunkasa samfurin zafi juriya da jiki Properties, da kuma rage samar da farashin da kuma aiki.

 

Sashi na biyar: Aikace-aikace na Aluminum Substrates
1. Kayan Kayan Sauti: Masu haɓakawa / fitarwa, masu daidaitawa masu daidaitawa, masu haɓaka sauti, masu haɓakawa, masu haɓaka wutar lantarki, da dai sauransu.

2. Kayan Wutar Lantarki: Masu canzawa, masu canza DC / AC, masu daidaitawa SW, da dai sauransu.

3. Kayan Aikin Lantarki na Sadarwa: Maɗaukaki masu girma, na'urorin tacewa, da'irori mai watsawa, da dai sauransu.

4. Kayan Automation Office: Direbobin Motocin Lantarki, da sauransu.

5. Motoci: Masu sarrafa lantarki, tsarin kunna wuta, masu sarrafa wuta, da sauransu.

6. Kwamfuta: allon CPU, floppy faifai, na'urorin wuta, da sauransu.

7. Power Modules: Inverters, m-state relays, gyara gadoji, da dai sauransu.

8. Hasken Haske: Tare da haɓaka fitilu masu ceton makamashi, ana amfani da ma'auni na tushen aluminum a cikin fitilun LED.


Lokacin aikawa: Agusta-09-2023