Musamman Hard Gold PCB Board FR4 Rigid Multilayer PCB Manufacturing
Bayanan asali
| Model No. | PCB-A14 |
| Kunshin sufuri | Marufi Packing |
| Takaddun shaida | UL, ISO9001&ISO14001, RoHS |
| Aikace-aikace | Kayan lantarki masu amfani |
| Mafi ƙarancin sarari/Layi | 0.075mm/3mil |
| Ƙarfin samarwa | 50,000 sqm/wata |
| HS Code | Farashin 85340090 |
| Asalin | Anyi a China |
Bayanin Samfura
Gabatarwa FR4 PCB
FR yana nufin "mai kare harshen wuta," FR-4 (ko FR4) shine ƙimar darajar NEMA don kayan haɓakar gilashin epoxy laminate, wani abu mai haɗaka wanda ya ƙunshi zanen fiberglass ɗin da aka saka tare da mai ɗaure resin epoxy wanda ya sa ya zama kyakkyawan tsari don kayan lantarki. a kan allo da aka buga.
Ribobi da Fursunoni na FR4 PCB
Kayan FR-4 ya shahara sosai saboda kyawawan halaye masu yawa waɗanda za su iya amfanar allon da'ira.Baya ga kasancewa mai araha kuma mai sauƙin aiki tare da shi, injin insulator ne mai ƙarfi mai ƙarfi mai ƙarfi.Bugu da kari, yana da dorewa, mai jurewa danshi, juriya da zafi da nauyi.
FR-4 abu ne mai dacewa da yadu, sanannen galibi don ƙarancin farashi da kwanciyar hankali na inji da na lantarki.Duk da yake wannan kayan yana da fa'idodi masu yawa kuma yana samuwa cikin nau'ikan kauri da girma dabam, ba shine mafi kyawun zaɓi ga kowane aikace-aikacen ba, musamman manyan aikace-aikacen mitoci kamar RF da ƙirar microwave.
Tsarin PCBs masu gefe biyu
PCBs masu gefe biyu tabbas sune mafi yawan nau'in PCBs.Ba kamar PCBs Layer guda ɗaya ba, waɗanda ke da Layer conductive a gefe ɗaya na allon, PCB ɗin Sided Double Sided yana zuwa tare da layin jan ƙarfe a bangarorin biyu na allon.Za a iya haɗa na'urorin lantarki a gefe ɗaya na allon a gefe guda na allon tare da taimakon ramuka (vias) da aka haƙa ta cikin allon.Ƙarfin ketare hanyoyi daga sama zuwa ƙasa yana ƙaruwa da sauƙi na mai zanen da'irar a cikin zayyana da'irori kuma yana ba da rancen ƙara yawan da'ira.
Tsarin PCB Multi-Layer
Multilayer PCBs yana ƙara haɓaka da ƙima da ƙima na ƙirar PCB ta ƙara ƙarin yadudduka sama da yadudduka na ƙasa waɗanda aka gani a alluna masu gefe biyu.Multilayer PCBs an gina su ta hanyar laminating nau'ikan yadudduka daban-daban.Yadudduka na ciki, yawanci allunan da'ira mai gefe biyu, ana tattara su tare, tare da insulating yadudduka a tsakanin da tsakanin tagulla-foil don manyan yadudduka na waje.Ramukan da aka tona ta cikin allo (vias) za su yi haɗin gwiwa tare da nau'ikan allon daban-daban.
Daga ina kayan resin ke fitowa daga ABIS?
Yawancin su daga Shengyi Technology Co., Ltd. (SYTECH), wanda ya kasance kamfani na biyu mafi girma na CCL a duniya dangane da girman tallace-tallace, daga 2013 zuwa 2017. Mun kafa dangantakar hadin gwiwa ta dogon lokaci tun 2006. The FR4 resin material (Model S1000-2, S1141, S1165, S1600) ana amfani da su musamman don kera kwamfutocin da'irar bugu guda ɗaya da mai gefe biyu da kuma allunan Layer Layer.Anan ya zo da cikakkun bayanai don bayanin ku.
Don FR-4: Sheng Yi, King Board, Nan Ya, Polycard, ITEQ, ISOLA
Don CEM-1 & CEM 3: Sheng Yi, King Board
Don Babban Mita: Sheng Yi
Don Cure UV: Tamura, Chang Xing (* Akwai Launi: Green) Solder don Gefe ɗaya
Don Hoton Liquid: Tao Yang, Resist (Wet Film)
Chuan Yu (* Launuka masu samuwa: Farar, Rawaya mai Imani mai siyarwa, Purple, Red, Blue, Green, Black)
Fasaha & iyawa
ABIS ya kware wajen kera kayayyaki na musamman don PCB mai tsauri, kamar: CEM-1/CEM-3, PI, High Tg, Rogers, PTEF, Alu/Cu Base, da dai sauransu. Da ke ƙasa akwai taƙaitaccen bayani FYI.
| Abu | Ƙarfin samarwa |
| Ƙididdigar Layer | 1-20 yadudduka |
| Kayan abu | FR-4, CEM-1 / CEM-3, PI, High Tg, Rogers, PTEF, Alu / Cu Base, da dai sauransu |
| Kaurin allo | 0.10mm-8.00mm |
| Mafi Girma Girma | 600mmX1200mm |
| Haƙuri na Ƙimar allo | + 0.10mm |
| Haƙurin kauri (t≥0.8mm) | ± 8% |
| Haƙurin Kauri (t <0.8mm) | ± 10% |
| Insulation Layer Kauri | 0.075mm - 5.00mm |
| Mafi ƙarancin Layi | 0.075mm |
| Mafi ƙarancin sarari | 0.075mm |
| Out Layer Copper Kauri | 18 - 350 |
| Ciki Layer Copper Kauri | 17 - 175 pm |
| Ramin Hakowa (Mechanical) | 0.15mm - 6.35mm |
| Ƙarshen Ramin (Mechanical) | 0.10mm-6.30mm |
| Haƙuri na Diamita (Mechanical) | 0.05mm |
| Rijista (Makanikanci) | 0.075mm |
| Halayen Rabo | 16:1 |
| Nau'in Mashin Solder | LPI |
| SMT Mini.Nisa Mashin Solder | 0.075mm |
| Mini.Solder Masks | 0.05mm |
| Toshe Ramin Diamita | 0.25mm - 0.60mm |
| Hakuri na sarrafa impedance | ± 10% |
| Ƙarshe / magani | HASL, ENIG, Chem, Tin, Flash Gold, OSP, Yatsar Zinare |
Tsarin Samar da PCB
Tsarin yana farawa tare da zayyana Layout na PCB ta amfani da kowace PCB ke tsara software / CAD Tool (Proteus, Eagle, Ko CAD).
Dukkanin matakan da suka rage na Tsarin Kera Na'urar Wutar Wuta Mai Tsari iri ɗaya ne da PCB Sided Sided ko PCB mai Sided biyu ko PCB Multi-Layer.
Lokacin Jagorar Q/T
| Kashi | Mafi Saurin Jagoranci | Lokacin Jagoranci na al'ada |
| Mai gefe biyu | 24h | 120h |
| 4 Layer | 48h ku | 172 h |
| 6 Layers | 72h ku | 192 h |
| 8 Layers | 96h ku | 212h |
| 10 Layers | 120h | 268h ku |
| 12 Layers | 120h | 280h |
| 14 Layers | 144h | 292h ku |
| 16-20 Layers | Ya dogara da takamaiman buƙatun | |
| Sama da Layers 20 | Ya dogara da takamaiman buƙatun | |
Motsi na ABIS don sarrafa FR4 PCBS
Shiri Ramin
Cire tarkace a hankali & daidaita ma'aunin injin rawar soja: kafin a saka ta tare da jan karfe, ABIS yana ba da kulawa sosai ga duk ramuka akan FR4 PCB da aka bi da shi don cire tarkace, rashin daidaituwa na saman, da smear epoxy, ramukan mai tsabta suna tabbatar da plating cikin nasara a manne ga bangon rami. .Hakanan, a farkon aiwatarwa, ana daidaita ma'aunin injin rawar soja daidai.
Shirye-shiryen Sama
Deburing a hankali: ƙwararrun ma'aikatan fasahar mu za su sani kafin lokaci cewa hanya ɗaya tilo don guje wa mummunan sakamako ita ce tsammanin buƙatar kulawa ta musamman da ɗaukar matakan da suka dace don tabbatar da cewa an yi aikin a hankali kuma daidai.
Ƙididdigar Ƙarfafawar thermal
An saba da ma'amala da kayan daban-daban, ABIS zai iya yin nazarin haɗuwa don tabbatar da cewa ya dace.sa'an nan kuma kiyaye amincin dogon lokaci na CTE (ƙididdigar haɓakawar thermal), tare da ƙananan CTE, ƙananan yuwuwar da aka sanya ta cikin ramuka za su gaza daga maimaita jujjuyawar jan ƙarfe wanda ke haifar da haɗin gwiwar Layer na ciki.
Sikeli
ABIS yana sarrafa kewayawa yana haɓaka ta hanyar sanann kashi cikin tsammanin wannan asarar ta yadda yadudduka za su dawo zuwa girman da aka ƙera su bayan an gama zagayowar lamination.Har ila yau, ta yin amfani da shawarwarin sikeli na masana'anta na laminate a haɗe tare da bayanan sarrafa tsarin ƙididdiga na cikin gida, don buga abubuwan sikelin da za su yi daidai da lokaci a cikin wannan yanayin masana'anta.
Machining
Lokacin da lokacin gina PCB ɗinka ya yi, ABIS ka tabbata cewa ka zaɓa yana da kayan aiki masu dacewa da ƙwarewa don samar da shi daidai a farkon gwaji.
Kula da inganci
BIS yana magance matsalar PCB aluminium?
Ana sarrafa albarkatun kasa sosai:Matsakaicin izinin abu mai shigowa sama da 99.9%.Adadin yawan kin amincewa da taro yana ƙasa da 0.01%.
Sarrafa Etching Copper:foil ɗin jan ƙarfe da aka yi amfani da shi a cikin PCBs na Aluminum ya fi girma kwatankwacinsa.Idan foil ɗin jan ƙarfe ya wuce 3oz duk da haka, etching yana buƙatar diyya mai faɗi.Tare da madaidaicin kayan aiki da aka shigo da su daga Jamus, nisa / sarari da za mu iya sarrafawa ya kai 0.01mm.Za a ƙirƙira ramuwar faɗin alamar daidai don guje wa faɗin alamar daga haƙuri bayan etching.
Buga abin rufe fuska mai inganci mai inganci:Kamar yadda muka sani, akwai wahala a cikin buguwar abin rufe fuska na aluminum PCB saboda kauri na jan karfe.Wannan shi ne saboda idan alamar jan karfe ya yi kauri sosai, to hoton da aka yi masa zai sami babban bambanci tsakanin farfajiyar alama da allon tushe kuma buguwar abin rufe fuska zai yi wahala.Mun nace a kan mafi girman matsayin solder mask man a cikin dukan tsari, daga daya zuwa biyu solder mask bugu.
Kera Injini:Don kauce wa rage ƙarfin lantarki da ke haifar da tsarin masana'antu na inji, ya haɗa da hakowa na inji, gyare-gyare da v-maki da dai sauransu. Saboda haka, don ƙananan ƙananan ƙira na samfurori, muna ba da fifiko ta amfani da milling na lantarki da ƙwararrun milling.Har ila yau, muna ba da hankali sosai don daidaita ma'auni na hakowa da kuma hana burr daga samarwa.
Takaddun shaida
FAQ
An duba cikin sa'o'i 12.Da zarar an duba tambayar Injiniya da fayil ɗin aiki, za mu fara samarwa.
ISO9001, ISO14001, UL USA & USA Canada, IFA16949, SGS, RoHS rahoton.
Hanyoyin Tabbatar da Ingancin Mu kamar haka:
a), Duban gani
b), Bincike mai tashi, kayan aiki mai ƙarfi
c), Gudanar da impedance
d), Gano iyawar solder
e), Digital Metallo Gragic microscope
f), AOI (Binciken gani mai sarrafa kansa)
A'a, ba za mu iya bakarbafayilolin hoto, idan ba ku daGerberfayil, za ku iya aiko mana da samfur don kwafa shi.
Tsarin Kwafi na PCB&PCBA:
Adadin bayarwa akan lokaci ya fi 95%
a), 24 hours juyi sauri don PCB samfurin gefe biyu
b), 48hours na 4-8 yadudduka samfurin PCB
c), awa 1 don ambato
d), awanni 2 don tambayar injiniyan / amsa koke
e), 7-24 hours don goyon bayan fasaha / sabis na oda / ayyukan masana'antu
ABIS ba shi da buƙatun MOQ don PCB ko PCBA.
Muna halartar nune-nunen a kowace shekara, na baya-bayan nan shineExpo Electronica&ElectronTechExpo a Rasha kwanan watan Afrilu 2023. Ku sa ido kan ziyarar ku.
ABlS yana yin 100% na gani da dubawar AOl da kuma yin gwajin lantarki, gwajin ƙarfin lantarki mai ƙarfi, gwajin sarrafa impedance, ƙaramin yanki, gwajin girgiza zafi, gwajin solder, gwajin aminci, gwajin juriya, gwajin tsabtace ionic da gwajin Aiki na PCBA.
a), Fitowar sa'a 1
b), sa'o'i 2 na amsa korafi
c), 7 * 24 hours goyon bayan fasaha
d), 7*24 sabis na oda
e), 7*24 hours bayarwa
f), 7*24 samar da gudu
| Ƙarfin samarwa na samfuran siyarwa mai zafi | |
| Biyu Side/Multilayer PCB Workshop | Aluminum PCB Workshop |
| Ƙarfin Fasaha | Ƙarfin Fasaha |
| Raw kayan: CEM-1, CEM-3, FR-4 (High TG), Rogers, TELFON | Raw kayan: Aluminum tushe, Copper tushe |
| Layer: Layer 1 zuwa Layer 20 | Layer: 1 Layer da 2 Layer |
| Nisa Min. layi: 3mil/3mil(0.075mm/0.075mm) | Nisa Min. layi: 4mil/4mil(0.1mm/0.1mm) |
| Min. Girman rami: 0.1mm (ramin dirilling) | Min.Girman rami: 12mil (0.3mm) |
| Max.Girman allo: 1200mm* 600mm | Girman allo: 1200mm* 560mm(47in* 22in) |
| Ƙarshen katako: 0.2mm-6.0mm | Ƙarshen katako: 0.3 ~ 5mm |
| Kauri na jan karfe: 18um ~ 280um (0.5oz ~ 8oz) | Kauri na jan karfe: 35um ~ 210um (1oz ~ 6oz) |
| Haƙurin Ramin NPTH: +/- 0.075mm, Haƙuri na PTH: +/- 0.05mm | Haƙuri na matsayi na rami: +/- 0.05mm |
| Haƙuri na Shaci: +/- 0.13mm | Haƙuri na keɓancewa: +/ 0.15mm;Haƙuri na naushi: +/ 0.1mm |
| An gama saman: HASL mara gubar, zinari mai nutsewa (ENIG), azurfar nutsewa, OSP, platin gwal, yatsa na gwal, Carbon INK. | An gama saman: HASL kyauta, zinare mai nutsewa (ENIG), azurfa immersion, OSP da sauransu |
| Haƙuri na sarrafa impedance: +/- 10% | Haƙuri na kauri: +/- 0.1mm |
| Ƙarfin samarwa: 50,000 sqm / watan | MC PCB Samar da iyawar: 10,000 sqm/month |
