Kwamfutar PCB mai inganci ta China don GPS tare da ENIG da Finger na Zinare
Bayanan asali
Model No. | PCB-A51 |
Kunshin sufuri | Marufi Packing |
Takaddun shaida | UL, ISO9001&ISO14001, RoHS |
Aikace-aikace | Kayan lantarki masu amfani |
Mafi ƙarancin sarari/Layi | 0.075mm/3mil |
Ƙarfin samarwa | 50,000 sqm/wata |
HS Code | Farashin 85340090 |
Asalin | Anyi a China |
Bayanin Samfura
Gabatarwa FR4 PCB
FR yana nufin "mai kare harshen wuta," FR-4 (ko FR4) shine ƙimar darajar NEMA don kayan haɓakar gilashin epoxy laminate, wani abu mai haɗaka wanda ya ƙunshi zanen fiberglass ɗin da aka saka tare da mai ɗaure resin epoxy wanda ya sa ya zama kyakkyawan tsari don kayan lantarki. a kan allo da aka buga.
Ribobi da Fursunoni na FR4 PCB
Kayan FR-4 ya shahara sosai saboda kyawawan halaye masu yawa waɗanda za su iya amfanar allon da'ira.Baya ga kasancewa mai araha kuma mai sauƙin aiki tare da shi, injin insulator ne mai ƙarfi mai ƙarfi mai ƙarfi.Bugu da kari, yana da dorewa, mai jurewa danshi, juriya da zafi da nauyi.
FR-4 abu ne mai dacewa da yadu, sanannen galibi don ƙarancin farashi da kwanciyar hankali na inji da na lantarki.Duk da yake wannan kayan yana da fa'idodi masu yawa kuma yana samuwa cikin nau'ikan kauri da girma dabam, ba shine mafi kyawun zaɓi ga kowane aikace-aikacen ba, musamman manyan aikace-aikacen mitoci kamar RF da ƙirar microwave.
Tsarin PCB Multi-Layer
Multilayer PCBs yana ƙara haɓaka da ƙima da ƙima na ƙirar PCB ta ƙara ƙarin yadudduka sama da yadudduka na ƙasa waɗanda aka gani a alluna masu gefe biyu.Multilayer PCBs an gina su ta hanyar laminating nau'ikan yadudduka daban-daban.Yadudduka na ciki, yawanci allunan da'ira mai gefe biyu, ana tattara su tare, tare da insulating yadudduka a tsakanin da tsakanin tagulla-foil don manyan yadudduka na waje.Ramukan da aka tona ta cikin allo (vias) za su yi haɗin gwiwa tare da nau'ikan allon daban-daban.
Fasaha & iyawa
Abu | Ƙarfin samarwa |
Ƙididdigar Layer | 1-32 |
Kayan abu | FR-4, High TG FR-4, PTFE, Aluminum Base, Cu tushe, Rogers, Teflon, da dai sauransu |
Mafi Girma Girma | 600mm x 1200mm |
Haƙuri na Ƙimar allo | ± 0.13mm |
Kaurin allo | 0.20mm-8.00mm |
Haƙurin kauri (t≥0.8mm) | ± 10% |
Tolerancc mai kauri (t <0.8mm) | ± 0.1mm |
Insulation Layer Thickncss | 0.075mm-5.00mm |
Mafi qarancin Iine | 0.075mm |
Mafi ƙarancin sarari | 0.075mm |
Out Layer Copper Kauri | 18 zuwa 350 |
Ciki Layer Copper Kauri | 17 - 175 um |
Ramin Hakowa (Mechanical) | 0.15mm-6.35mm |
Ƙarshen Ramin (Mechanical) | 0.10mm-6.30mm |
Haƙuri na Diamita (Mechanical) | 0.05mm |
Rijista (Makanikanci) | 0.075mm |
Rabon Aspecl | 16:01 |
Nau'in Mashin Solder | LPI |
SMT Mini.Nisa Mashin Solder | 0.075mm |
Mini.Solder Mask Clearance | 0.05mm |
Toshe Ramin Diamita | 0.25mm-0.60mm |
Haƙuri na Kula da Cututtuka | 10% |
Ƙarshen Sama | HASL/HASL-LF, ENIG, Immersion Tin/Silver, Flash Gold, OSP, Zinare yatsa |
Daga ina kayan resin ke fitowa daga ABIS?
Yawancin su daga Shengyi Technology Co., Ltd. (SYTECH), wanda ya kasance kamfani na biyu mafi girma na CCL a duniya dangane da girman tallace-tallace, daga 2013 zuwa 2017. Mun kafa dangantakar hadin gwiwa ta dogon lokaci tun 2006. The FR4 resin material (Model S1000-2, S1141, S1165, S1600) ana amfani da su musamman don kera kwamfutocin da'irar bugu guda ɗaya da mai gefe biyu da kuma allunan Layer Layer.Anan ya zo da cikakkun bayanai don bayanin ku.
Don FR-4: Sheng Yi, King Board, Nan Ya, Polycard, ITEQ, ISOLA
Don CEM-1 & CEM 3: Sheng Yi, King Board
Don Babban Mita: Sheng Yi
Don Cure UV: Tamura, Chang Xing (* Akwai Launi: Green) Solder don Gefe ɗaya
Don Hoton Liquid: Tao Yang, Resist (Wet Film)
Chuan Yu (* Akwailaunuka: Fari, Rawaya mai Siyar da za a iya tsammani, Purple, Red, Blue, Green, Black)
Tsarin Samar da PCB
Tsarin yana farawa tare da zayyana Layout na PCB ta amfani da kowace PCB ke tsara software / CAD Tool (Proteus, Eagle, Ko CAD).
Dukkanin matakan da suka rage na Tsarin Kera Na'urar Wutar Wuta Mai Tsari iri ɗaya ne da PCB Sided Sided ko PCB mai Sided biyu ko PCB Multi-Layer.
Lokacin Jagorar Q/T
Kashi | Mafi Saurin Jagoranci | Lokacin Jagoranci na al'ada |
Mai gefe biyu | 24h | 120h |
4 Layer | 48h ku | 172 h |
6 Layers | 72h ku | 192 h |
8 Layers | 96h ku | 212h |
10 Layers | 120h | 268h ku |
12 Layers | 120h | 280h |
14 Layers | 144h | 292h ku |
16-20 Layers | Ya dogara da takamaiman buƙatun | |
Sama da Layers 20 | Ya dogara da takamaiman buƙatun |
Motsi na ABIS don sarrafa FR4 PCBS
Shiri Ramin
Cire tarkace a hankali & daidaita ma'aunin injin rawar soja: kafin a saka ta tare da jan karfe, ABIS yana ba da kulawa sosai ga duk ramuka akan FR4 PCB da aka bi da shi don cire tarkace, rashin daidaituwa na saman, da smear epoxy, ramukan mai tsabta suna tabbatar da plating cikin nasara a manne ga bangon rami. .Hakanan, a farkon aiwatarwa, ana daidaita ma'aunin injin rawar soja daidai.
Shirye-shiryen Sama
Deburing a hankali: ƙwararrun ma'aikatan fasahar mu za su sani kafin lokaci cewa hanya ɗaya tilo don guje wa mummunan sakamako ita ce tsammanin buƙatar kulawa ta musamman da ɗaukar matakan da suka dace don tabbatar da cewa an yi aikin a hankali kuma daidai.
Ƙididdigar Ƙarfafawar thermal
An saba da ma'amala da kayan daban-daban, ABIS zai iya yin nazarin haɗuwa don tabbatar da cewa ya dace.sa'an nan kuma kiyaye amincin dogon lokaci na CTE (ƙididdigar haɓakawar thermal), tare da ƙananan CTE, ƙananan yuwuwar da aka sanya ta cikin ramuka za su gaza daga maimaita jujjuyawar jan ƙarfe wanda ke haifar da haɗin gwiwar Layer na ciki.
Sikeli
ABIS yana sarrafa kewayawa yana haɓaka ta hanyar sanann kashi cikin tsammanin wannan asarar ta yadda yadudduka za su dawo zuwa girman da aka ƙera su bayan an gama zagayowar lamination.Har ila yau, ta yin amfani da shawarwarin sikeli na masana'anta na laminate a haɗe tare da bayanan sarrafa tsarin ƙididdiga na cikin gida, don buga abubuwan sikelin da za su yi daidai da lokaci a cikin wannan yanayin masana'anta.
Machining
Lokacin da lokacin gina PCB ɗinka ya yi, ABIS ka tabbata cewa ka zaɓa yana da kayan aiki masu dacewa da ƙwarewa don samar da shi daidai a farkon gwaji.
ABIS Quality Mission
Matsakaicin izinin abu mai shigowa sama da 99.9%, adadin ƙidayar jama'a a ƙasa 0.01%.
Abubuwan da aka ba da izini na ABIS suna sarrafa duk mahimman matakai don kawar da duk abubuwan da za su yuwu kafin samarwa.
ABIS yana amfani da software na ci gaba don yin ɗimbin bincike na DFM akan bayanai masu shigowa, kuma yana amfani da tsarin sarrafa inganci na ci gaba a cikin tsarin masana'antu.
ABIS yana yin 100% na gani da dubawa na AOI da kuma yin gwajin lantarki, gwajin ƙarfin lantarki mai ƙarfi, gwajin sarrafa impedance, ƙaramin yanki, gwajin girgiza zafi, gwajin solder, gwajin dogaro, gwajin juriya da gwajin tsabtace ionic.
Takaddun shaida
Me Yasa Ya Zaba Mu?
- Manyan euipment-high-gudun Pick da Place Machines waɗanda zasu iya sarrafa kusan abubuwan SMD 25,000 a kowace awa
- Babban ingantacciyar damar samar da kayan aiki 60K Sqm kowane wata-Yana ba da ƙarancin girma da samarwa PCB akan buƙatu, kuma manyan samarwa
- Ƙwararrun injiniyoyin injiniya-40 injiniyoyi da nasu kayan aikin kayan aiki, mai ƙarfi a OEM.Yana ba da zaɓuɓɓuka masu sauƙi guda biyu: Na al'ada da Madaidaicin-zurfin ilimin IPC Class II da III Standards
Muna ba da cikakkiyar maɓalli na EMS ga abokan ciniki waɗanda ke son mu haɗa PCB cikin PCBA, gami da samfura, aikin NPI, ƙarami da matsakaicin girma.Hakanan muna iya samo duk abubuwan haɗin gwiwa don aikin haɗin PCB ɗin ku.Injiniyoyin mu da ƙungiyar masu samar da kayan aiki suna da wadataccen gogewa a cikin sarkar samarwa da masana'antar EMS, tare da zurfin ilimi a cikin taron SMT yana ba da damar warware duk abubuwan samarwa.Sabis ɗinmu yana da tsada, mai sassauƙa, kuma abin dogaro.Mun gamsu da abokan ciniki a fadin masana'antu da yawa ciki har da likitanci, masana'antu, motoci da na'urorin lantarki.
FAQ
Manyan Suppliers (FR4): Kingboard (Hong Kong), NanYa (Taiwan), da Shengyi (China), Idan wasu, don Allah RFQ.
An duba cikin sa'o'i 12.Da zarar an duba tambayar Injiniya da fayil ɗin aiki, za mu fara samarwa.
Hanyoyin Tabbatar da Ingancin Mu kamar haka:
a), Duban gani
b), Bincike mai tashi, kayan aiki mai ƙarfi
c), Gudanar da impedance
d), Gano iyawar solder
e), Digital Metallo Gragic microscope
f), AOI (Binciken gani mai sarrafa kansa)
Ee, mun yi farin cikin samar da samfuran samfuri don gwadawa da duba ingancin, ana samun odar samfurin gauraya.Lura ya kamata mai siye ya biya kuɗin jigilar kaya.
Adadin bayarwa akan lokaci ya fi 95%
a), 24 hours juyi sauri don PCB samfurin gefe biyu
b), 48hours na 4-8 yadudduka samfurin PCB
c), awa 1 don ambato
d), awanni 2 don tambayar injiniyan / amsa koke
e), 7-24 hours don goyon bayan fasaha / sabis na oda / ayyukan masana'antu
ABlS yana yin 100% na gani da dubawar AOl da kuma yin gwajin lantarki, gwajin ƙarfin lantarki mai ƙarfi, gwajin sarrafa impedance Control, micro-sectioning, thermal shock test, solder gwajin, AMINCI gwaji, insulating juriya gwajin., Gwajin tsaftar ionicda gwajin aikin PCBA.
Ƙarfin samarwa na samfuran siyarwa mai zafi | |
Biyu Side/Multilayer PCB Workshop | Aluminum PCB Workshop |
Ƙarfin Fasaha | Ƙarfin Fasaha |
Raw kayan: CEM-1, CEM-3, FR-4 (High TG), Rogers, TELFON | Raw kayan: Aluminum tushe, Copper tushe |
Layer: Layer 1 zuwa Layer 20 | Layer: 1 Layer da 2 Layer |
Nisa Min. layi: 3mil/3mil(0.075mm/0.075mm) | Nisa Min. layi: 4mil/4mil(0.1mm/0.1mm) |
Min. Girman rami: 0.1mm (ramin dirilling) | Min.Girman rami: 12mil (0.3mm) |
Max.Girman allo: 1200mm* 600mm | Girman allo: 1200mm* 560mm(47in* 22in) |
Ƙarshen katako: 0.2mm-6.0mm | Ƙarshen katako: 0.3 ~ 5mm |
Kauri na jan karfe: 18um ~ 280um (0.5oz ~ 8oz) | Kauri na jan karfe: 35um ~ 210um (1oz ~ 6oz) |
Haƙurin Ramin NPTH: +/- 0.075mm, Haƙuri na PTH: +/- 0.05mm | Haƙuri na matsayi na rami: +/- 0.05mm |
Haƙuri na Shaci: +/- 0.13mm | Haƙuri na keɓancewa: +/ 0.15mm;Haƙuri na naushi: +/ 0.1mm |
An gama saman: HASL mara gubar, zinari mai nutsewa (ENIG), azurfar nutsewa, OSP, platin gwal, yatsa na gwal, Carbon INK. | An gama saman: HASL kyauta, zinare mai nutsewa (ENIG), azurfa immersion, OSP da sauransu |
Haƙuri na sarrafa impedance: +/- 10% | Haƙuri na kauri: +/- 0.1mm |
Ƙarfin samarwa: 50,000 sqm / watan | MC PCB Samar da iyawar: 10,000 sqm/month |
a), Fitowar sa'a 1
b), sa'o'i 2 na amsa korafi
c), 7 * 24 hours goyon bayan fasaha
d), 7*24 sabis na oda
e), 7*24 hours bayarwa
f), 7*24 samar da gudu
Hanyoyin Tabbatar da Ingancin Mu kamar yadda ke ƙasa:
a), Duban gani
b),Bincike mai tashi, kayan aikin gyarawa
c), Kulawa da impedance
d), Gano iyawar solder
e), Microscope na dijital metallogram
f), AOI(Duban gani Na atomatik)